Machining is a precision engineering service where material is selectively removed from a workpiece using various tools and techniques to shape it according to detailed specifications. This service caters to creating custom parts and components for industries ranging from aerospace to automotive, involving processes like milling, turning, and drilling.
Our approach emphasizes precision and adherence to tight tolerances, utilizing state-of-the-art equipment and skilled technicians to ensure that each piece meets the exact requirements of our clients, whether they need a single prototype or large-scale production runs.
CNC Milling Services (3-5 Axis)
Utilizing advanced 3 to 5-axis milling centers, we are able to deliver precision-machined parts across various industries, including aerospace, automotive, and medical devices with very low tooling and other NRE expenses to our customer. This service allows for the complex machining of components from solid materials, offering high precision and repeatability.
The multi-axis capability enables intricate features and complex geometries that are difficult to achieve with conventional machining methods. We support both prototyping and full-scale production, emphasizing quality control, rapid turnaround times, and customization to meet specific client requirements. Our commitment to technological innovation and skilled craftsmanship ensures optimal performance and satisfaction in every project.
Our CNC Turning centers have the capability of producing from 2 inches to 12 feet in length. These are specifically tailored for manufacturing shafts and bearings for Oil&Gas and Aerospace industries. This range allows us to efficiently produce both simple and moderately complex parts with high accuracy and excellent surface finishes.
By integrating computer-controlled rotational speeds and tool movements, we can handle a variety of materials including metals, plastics, and composites. Our services are designed to support small to large production runs as well as prototype development, ensuring every component meets strict quality standards. With our expertise, we offer reliable, customized solutions that optimize production timelines and cost-effectiveness for our clients.
Our micromachining service offers ultra-precision manufacturing capabilities for producing extremely small and intricate components, primarily catering to the electronics, medical, and micro-optics industries. Utilizing state-of-the-art sliding head CNC Swiss Turn machinery, we achieve features with dimensional accuracy of +/- of 10 micron, with superior surface finishes. This process is ideal for applications requiring precise micro-features and tight tolerances, such as microfluidic devices or miniature implants.
Our comprehensive service includes both prototyping and mass production, ensuring that even the most complex designs are manufactured to exact specifications with consistent quality.
Forging specializes in shaping metal through controlled deformation using high-pressure machinery, including hammers and presses, which makes it ideal for producing strong, durable components used in the automotive, aerospace, and industrial machinery sectors. We offer both hot and cold forging capabilities, allowing us to work with a wide range of metals to achieve the desired strength and grain structure.
Our expertise ensures that each forged part meets stringent specifications for mechanical properties and dimensional accuracy, providing robust solutions for both standard products and custom needs.With a focus on quality and efficiency, our forging process delivers components that excel in both performance and reliability.
Casting is a manufacturing service where molten material, typically metal or plastic, is poured into a mold to achieve a desired shape once solidified. This service is essential for producing complex shapes that are difficult to achieve through other manufacturing processes. We specialize in various casting methods, including sand casting, die casting, and investment casting, catering to industries such as automotive, aerospace, and construction.
Our expertise ensures high-quality, precision-cast components with excellent surface finishes and structural integrity, tailored to meet specific client needs for both small-batch productions and large-scale manufacturing.
Our metal stamping service involves the high-speed, precision pressing of metal sheets into specific shapes using dies and presses, catering to industries such as automotive, electronics, and consumer goods. This process allows for the efficient production of large quantities of complex parts with excellent repeatability and high tolerances. We leverage advanced technology and rigorous quality control measures to ensure each stamped part meets stringent specifications, providing our clients with cost-effective solutions for both standard and customized metal components.
Our expertise in progressive and deep-drawing techniques enables us to handle a wide range of material types and thicknesses, ensuring versatility and quality in every project.
Our fabrication entities in India specializes in transforming sheet metal, tubing and other raw materials into precise, custom-engineered parts and assemblies, suitable for a wide range of industrial applications including construction, automotive, and aerospace. Utilizing cutting-edge techniques such as welding, laser cutting, water jet cutting, forming and machining, we create complex structures and components that meet exacting specifications. Our experienced team works closely with clients from design to delivery, ensuring each product not only meets the required standards but also optimizes functionality and cost-efficiency.
With a focus on quality control and quick turnaround times, our comprehensive service supports both small-scale custom jobs and large-volume production runs, delivering robust solutions tailored to each client’s unique needs.
With our assembly of mechanical sub-assemblies, we can offer precision integration of manufactured components into complex functional units. We cater to industries such as automotive, aerospace, and industrial equipment, where reliability and precision are critical. Utilizing advanced assembly techniques and rigorous quality control processes, we ensure that each sub-assembly meets strict specifications and performance standards.
Our capabilities include the integration of various parts through techniques like screwing, welding, and adhesive bonding, supported by thorough testing to guarantee functionality and durability. This service provides clients with ready-to-install assemblies that streamline their production lines and enhance overall product quality.
